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SCHAUDT / SERWEMA PF5 - 1500

Schaudt precision for shafts up to 1500 mm in length and 500 mm in diameter – completely overhauled and modernized by Serwema Retrofit Solutions, Chemnitz. The PF5 is one of the most reliable external cylindrical grinding machines in its class: rigid bed, 20 kW grinding spindle, 600 kg between centers. Serwema completely rebuilds it, with a Siemens Sinumerik 840D sl, Sinamics S120, direct measuring systems in X and Z, and an automatic B-axis that swivels the grinding spindle from -45° to +225°: longitudinal, face, and taper grinding, shoulder grinding, and with an optional internal grinding spindle, also boring – in a single setup, without manual retooling. Proven Schaudt mechanics, new electrical systems, new drives, new safety technology: you get the performance of a new machine at a fraction of the price, inspected in Chemnitz together with you.

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The user-friendly interface guides the operator through work piece, wheel, and cycle data screens without the need for programming. Marposs balancing and dressing systems reduce non-productive time and protect the grinding wheel; grinding wheels up to 600 mm in diameter and 125 mm in width with a peripheral speed of 50 m/s allow for high material removal rates during rough grinding and the finest surface finishes during finishing. Application areas: shafts, spindles, rollers, hydraulic pistons, and gear components in mechanical engineering, drive technology, the printing and paper industry, and contract grinding shops.

Technical data: max. grinding length 1500 mm, max. grinding diameter 500 mm, work piece weight between centers 600 kg, max. grinding wheel Ø 600 mm, max. wheel width 125 mm, peripheral speed 50 m/s, grinding spindle power 20 kW, X-axis travel 430 mm, B-axis swivel range -45° to +225°. Dimensions approx. 5.6 x 2.5 x 2.3 m, weight approx. 7.4 t.

Scope of supply: new Siemens Sinumerik 840D sl control with Sinamics S120, air-conditioned switch cabinet manufactured in-house, direct measuring systems for X and Z, user-friendly interface, automatic B-axis, balancing and dressing (Marposs), machine enclosure with state-of-the-art safety technology, lubrication and hydraulic unit, new paint finish RAL 5015/7035, geometry inspection according to manufacturer's standard with protocol, operating manual. Options: internal grinding spindle, paper band filter with or without magnetic separator (Polo or Filtec), installation and commissioning, operator training.

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