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PROTON EE-ELEKTRONIKA d.o.o XFR1000

XFR 1000
Liquid Media Filling Line
A fully automated liquid media filling line featuring robotic capping, automated handle placement, dual-sided labelling, optical quality control, and pallet wrapping.
An end-to-end solution covering the entire process, from bottle blowing to the palletizing and wrapping of filled bottles.

XFR LIQUILOAD
It enables optimal filling speeds for bottles of varying characteristics and liquids of different viscosities.
The machine’s easy configuration for different bottle types and corresponding liquids ensures quick adaptation to market demands.
• Capability to increase the number of nozzles
• Nozzles designed to prevent foaming of the liquid
• 800 to 4,000 filled bottles per hour
• Servo-driven nozzle positioning
• Easy configuration of new programs

XFR BOTTLELOCK
The machine segment performs fully automated capping of filled bottles.
Designed to accommodate various cap types, simplifying machine adjustments for seamless operation.
• Cap type adaptability
• Robotic bottle capping
• Optical inspection
• 800 to 2,000 capped bottles per hour

XFR HANDLEGRIP
The automatic robotic placement of handles on bottles, while they move continuously towards the labeling machine, ensures seamless and uninterrupted operation.
• Adaptability to different handle types
• Robotic handle application on bottles
• Optical inspection for handle orientation verification
• Capability to attach handles with a funnel

XFR LABELFLOW
The machine applies the appropriate labels to both sides of the bottle, creating a finished appearance.
In the next phase, the labelled bottles undergo optical inspection.
• HERMA labelling system
• Simplified label type changeover
• Servo-driven for enhanced labeling precision
• Monitoring of remaining labels with operator alerts

OPTIONAL PARTS:
1. OPTICAL INSPECTION
Industrial cameras with integrated lighting and pneumatic ejection system.
2. PICK AND PLACE ROBOT
6-axis robot equipped with a 160 kg gripper for the current handling of 8 bottles onto a Euro pallet.
3. PALLETIZING
Palletizer with automatic pallet feeding via a roller conveyor to the bottle stacking area.
4. PALLET WRAPPING
The automatic pallet wrapper applies stretch film to palletized products, securing them for easier and safer transport.
5. FINISHED GOODS STORAGE
Finished pallets are transported to the warehouse via a metal roller conveyor.
6. REMOTE CUSTOMER SUPPORT
We provide remote support to ensure optimal machine performance.
7. ADDITIONAL OPTIONS
Automated data integration with ERP systems; RFID login; NFC detection of parts and tools; magnetically mounted tools.
8. MACHINE CONFIGURATION
Segments can operate independently or as an integrated solution, depending on the client's specific needs.
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Proton EE-Elektronika d.o.o.
MachinFlex d.o.o.