Vertikaalne töötlemiskeskus

Matsuura MAM72-25V

Special Equipment of the Machine

1. Extension of the tool magazine from the standard 30 tools to 210 tools, incl. preparation for 240
1. Pallet round storage for 10 pallets, incl. setup station,
Number of pallets: 10, Pallet size: D 130 mm, Pallet interface: Capto C6
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Max. workpiece size: D 250 x H 250 mm
Max. workpiece weight: 40 kg
Pallet clamping force: 22.5 kN
1. HSC main spindle 40 – 20,000 rpm with 7.5/11 kW motor,
Max. spindle torque: 70 Nm up to 1,500 rpm,
Including weekly timer for starting the warm-up cycle and automatic machine shutdown
1. Spindle interface HSK 63A
1. Direct travel measuring system (Heidenhain) on X, Y, and Z axes, supplied with purge air
1. KNOLL coolant system, consisting of:
- Scraper belt chip conveyor with lift pump and chip discharge to operator side
- Through-spindle coolant supply with KTS25-50T coolant pump, 24 l/min at 70 bar, 5.5 kW
Coolant pressure switchable in 3 stages
- External cooling with coolant pump, 100 l/min at 1.4 bar
- Coolant shower with coolant pump, 100 l/min at 1.4 bar
- Compact filter KF200, filter capacity 200 l/min
Overall unit dimensions (L x W x H): approx. 1.8 x 1.1 x 1.0 m
Tank volume: approx. 1,400 liters
1. Cooling water recooler VWK 90 – D emulsion
Cooling capacity: 11.5 kW
Ambient temperature up to 42°C
Refrigerant: R407c
1. Coolant spray gun in the working area including pump and electrical installation
2. Spiral chip conveyors
1. TEBARON mechanical air filter TEB/BV2 for extraction of emulsion, oil mist, and smoke, consisting of:
- 3-stage prefilter pack
- HEPA filter according to DIN EN 603335-2-69 with BIA test certificate, separation efficiency > 99.995% for particles ≥ 0.3μ.
- Fulfills requirements for application categories K1/K2 (carcinogenic substances and pathogens) as well as dust class H.
1. Single support with base plate for ISI air filter TEB/BV2
1. RENISHAW OMP 60 probe for automatic zero point setting and workpiece measurement, can be changed into the spindle via tool changer:
Including EASY PROBE SOFTWARE
Pressure sensor for tool length measurement and tool breakage monitoring

Special accessories for the control system
1. Increase in workpiece coordinate systems from 6 to 54
1. Coordinate system rotation G68/G69
1. Chamfering and rounding corners
1. Automatic zero point tracking
1. Contour re-approach
1. Extension of macro variables from standard 100–149, 500–549 to 100–199, 500–999
1. IZ2/150NF HSC precision control for simultaneous 5-axis machining, consisting of:
- Fast Data Server function
- High-Speed Precision Contour Control
- Nano Smoothing
- Dynamic zero point tracking (up to 8 different zero points available, G54.2)
- TCPC (Tool Center Point Control) for 5-axis simultaneous milling (G43.4/G49)
- Swivel cycle enables machining on an inclined working plane (G68.2/G53.1/G69)

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