Granuleerimistehas

COMPLETE GRANULATION LINE

Location: Central Italy.

Products: glass, clay, fertilizers.

Operational plant, CE marked.

Productivity: 15,000 tons/year on 2 shifts with 2 operators per shift.

Main components:

• D1 - Raw material loading hopper, fed by a wheeled loader, capacity 15 tons/h.

• P1 - Disintegrator/Crusher: crushes any aggregates present in the raw material from D1, throughput 15 tons/h.

• R1 - R24 Granulator Mixer: mixes and granulates the raw material from P1, discharging the wet product into a hopper, throughput 8 tons/h.

• B1B - Fluidized bed dryer: dries the wet granules from R1, throughput 8 tons/h.

• T5 - Vibrating tubular duct with loading openings for transporting the dried granules and fine dust from B1B and the filter cyclone PD4 to the vibrating screen P5.

Dodpfx Aozg Ea Hsa Hskp
• P5 - Vibrating screen: separates the dried granules into sizes greater than 5 mm (to be ground and recycled), between 2 and 6 mm (finished product), and less than 2 mm (to be recycled), total throughput 10.5 tons/h.

• P6 - Oversize grinding mill: grinds the granules larger than 5 mm from P5 before storage for recycling, throughput 1.5 tons/h.

• D5 - Binder dosing hopper.

• D6 - Recycled product dosing hopper.

• D8 - Big-bag emptying structure for storage and dosing of the binder.

• P7, E7 and E7 - Compressed air production unit.

• B1A - LPG burner for the production of hot gas for the B1B dryer, rated power 1,000 kW thermal.

• Additional components: hoppers, conveyors, scales, walkways, electrical panels, electronics, and proprietary software.

DISINTEGRATOR/CRUSHER

Operational. Processable products: glass, clay, and fertilizers. Throughput 15 tons/h.

Material: painted carbon steel. Crushes any aggregates present in the raw material. Sold complete with its accessories.

Dimensions: length 800 mm, width 800 mm, height from the ground 1,000 mm, passage section 500 x 500 mm, diameter of the loading and unloading opening 400 mm.

DRYING PLANT

Operational. Power 1,000 kW thermal.

Composed of: horizontal LPG tank D9 in carbon steel, 12.5 m³; B1A LPG burner, 1,000 kW thermal; combustion air fan P2 with a flow rate of 8,500 m³/h; B1B fluidized bed dryer in 1.4301 and S235 steel, designed to reduce the moisture content of the granules from 12% to 2%, with two vibrating motors and a throughput of 8 tons/h; cooling fan P3 with a flow rate of 6,100 m³/h; bag filter F4 in painted S235 steel with 135 PES/PES 550 filter bags, filtering area 236 m², and automatic cleaning system using compressed air.

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