Tube bending, mandrel bending machine

Jutec Biegesysteme GmbH & Co. KG Biegesystem 5000

THE ECONOMICAL BENDING MACHINE FOR TIGHT BENDING RADII:

The bending machine with free-standing bending head can be easily converted to right and left bending for difficult geometries. The plug-in bending tools allow quick conversion to other tube sizes. Fast hydraulics to shorten non-productive times is an important factor for series production.

The clamping pressure for tube clamping can be optimally adjusted. The PLC control (arbitrarily expandable via USB stick) with data memory and latest X2X interface, can accommodate an almost unlimited number of programs for bending angle, linear dimension and twisting angle for max. 50 bending sequences on one tube length. A freely programmable database for up to 200 materials is available for monitoring springback values.

The machine has 2 operating modes: In "Simple Bending", the length and twist of the bends relative to each other are automatically displayed. In the "Controlled bending" mode, the data is stored beforehand and a permanent target/actual comparison is performed during bending.

This excludes incorrect positioning within a tolerance window and thus minimizes the user-related error rate. General error messages are displayed on the large screen with full text. The mandrel retraction is programmable and can be retracted automatically ahead of time when the bending angle is reached.

The compact drive unit with the detachable mandrel carrier offers advantages for use at the assembly site as well as for special designs with a very large tube feed and is also available as a stationary variant with a tidy system for tools and mandrel bars. The low-cost alternative to the fully controlled CNC machine.

POSSIBLE APPLICATIONS:

Hydraulic piping
Pipeline construction
Plant construction, e.g. chemical industry
Metal construction
Sample construction
Technical data:
Bending capacity Ø 6 to 50 x 4 mm depending on material

bending radius min/max: 10 mm/140 mm
Bending radius min: 1,5 x Ø (standard 2 x Ø)
Multifunctional machine control Bending angle adjustment (0.1°)
Mandrel beam lengths 1500/3000/4500/6000 mm (special version also longer)
Maximum 180º bending result
Weight 600-700 kg (depending on version)
Ergonomic operation via safety foot switch

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OPTIONAL ACCESSORIES:

Automatic mandrel lubrication (minimum quantity)
Pneumatic or hydraulic quick-action chuck
Positioning of length and torsion via automatic brake function or via manual stops by foot switch
Semi-automatic positioning of length and rotation via servo motors
Pneumatic rotation stop
Pipe calculation software
Laser-supported tool monitoring for monitoring the tool tension
10 inch touch screen with integrated tube calculation
Bending radius up to 250 mm
Data transfer via cable (LAN), wireless (WLAN) or USB

OUR SERVICE:

- Welcome to the test production in our house in the demo room
- Consultation and information meeting at your site
- Consultation and handling as leasing/financing-purchase via
the company JUTEC
- Service contracts, maintenance at your site