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Horizon RD-4055

The Horizon RD-4055 is a high-precision rotary die-cutting system designed to offer a compact, versatile, and highly productive solution for post-press processes. This machine stands out for its ease of use, quick job changeovers, and its ability to handle a wide range of applications, making it ideal for both short and medium production runs.

Thanks to its rotary die-cutting technology, the RD-4055 enables multiple processes to be completed in a single pass, including die-cutting, creasing, perforating, cutting, kiss-cutting, and punching, thereby optimizing production times and significantly reducing operational costs.
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⚙️ Main Features
- Maximum working format: 400 x 550 mm
- Material thickness: up to 0.5 mm (depending on application)
- Production speed: up to 6,000 cycles/hour
- Feeding system: suction belt with double-sheet detection
- Precise registration: controlled by servomotors for maximum accuracy

The system incorporates a top magnetic cylinder and a bottom support (anvil) cylinder to ensure clean and consistent cuts, even with demanding jobs.

🚀 Competitive Advantages
🔹 Single-pass production
Integrates feeding, die-cutting, and separation, minimizing handling and labor requirements.

🔹 Reduced die costs
The “Repeat Register” function allows multiple jobs to be repeated with a single die, optimizing tooling investment.

🔹 High flexibility
Capable of processing coated papers, folding cartons, and other printed substrates from both digital and offset presses.

🔹 Quick changeover and ease of use
Intuitive set-up via touch panel, with rapid format and product adjustments.

🔹 Space-saving design
More compact than traditional die-cutters, ideal for production environments with limited space.

🧩 Applications
The RD-4055 is particularly well-suited for the production of:
- Lightweight packaging (boxes, cases, folders)
- Labels and adhesives (kiss-cut)
- Cards and promotional materials
- Printed products requiring creasing or perforation

🔧 Options and Configurations
The system can be integrated with various modules to fit production requirements:
- Automatic waste separator
- Stacker for complex jobs or delicate materials
- Dual magnetic system (RD-4055DM), which enhances creasing quality through male/female dies

🎯 Conclusion
The Horizon RD-4055 is an efficient, precise, and cost-effective rotary die-cutting solution, especially suited for companies seeking to automate processes, reduce die costs, and boost productivity without compromising on final product quality.

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